Materials Used In Ceramic Injection Moulding

The injection moulding of ceramics is a cost effective and flexible process that provides solutions for design engineers requiring complex repeatable ceramic components.

Materials used in ceramic injection moulding.

When a ceramic material has been chosen for a specific application the geometry of the component has often been limited by the cost of shaping operations. Polyamide nylon high impact polystyrene. It was in troduced in 1940 s but for the next thirty years it was of minor interest to ceramic industry. The mim cycle begins with preparation of a feedstock by mixing fine metallic powder with a binder comprising waxes polymers lubricants and surfactants.

Acrylonitrile butadiene styrene abs is an opaque thermoplastic and amorphous polymer. Ceramic injection molding cim offers a near net shape large scale production of ceramic components with complex geometry. The resulting feedstock is then granulated. Ceramic injection molding process uses alumina zirconia zirconia toughed alumina.

When manufacturing aluminum oxide ceramic components our company takes into account your specific requirements regarding a component. In some cases ceramic can be stronger than steel. These are the top six materials used throughout the industry. Most common thermoplastics used in injection molding acrylonitrile butadiene styrene.

Using sophisticated mixing technology the powders are compounded with thermoplastic binders to produce a homogeneous pelletised feedstock. Cim produce for dental implants prosthetic replacements turbochargers. What materials are most suitable for injection molding. Ceramic injection moulding materials in principle any ceramic powder is suited to apply to the ceramic injection moulding process.

Ceramic injection molding materials ceramic is naturally hard chemically inert corrosion and wear resistant while having a long lifespan. Ceramic injection molding cim uses ceramic powders such as alumina zirconia titania ferrite powders etc. The binders form a liquid medium which carries the ceramic powders into the mould during the injection stage. In another branch of pim ceramic or carbide materials are used as raw materials in a process called ceramic injection moulding cim.

In 1970 s and 1980 s cim provided cost effective fabrication method for mass production of ceramic parts for automotive industry. The basis for the cim technology forms the so called feedstock consisting of a homogeneous mixture consisting of the ceramic powder and a thermoplastic binder system. Yes aluminum oxide is a type of advanced ceramic material.